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Q.I. Press Controls takes over Airprint

The board of Q.I. Press Controls announces that it has taken over the Australian company Airprint. Airprint specialises in high-tech equipment for fan-out correction on web-offset presses. As a result of this take-over Q.I. Press Controls' product portfolio will be expanded by the Air Bustle Device, which will be integrated with existing closed-loop systems.

Menno Jansen shakes hands with Roy Smith and George Costa on the acquisition of Airprint

Q.I. Press Controls has obtained the patent to the unique ‘Air Bustle Device’. A distinguishing feature of this air nozzle system is that every individual nozzle can be adjusted electronically, enabling the problem of fan-out to be controlled very accurately and effectively, with only very little air being used. Q.I. Press Controls already had the closed-loop IRS fan-out control system. But where Q.I. Press Controls used to work together with renowned press manufactures for delivering the control and monitoring equipment, Q.I. Press Controls can now do everything under its own management.

“Taking over these patents, the brand name and the available parts has enabled us to combine the essential components, such as the pre-programmable air nozzle positioning with our unrivalled IRS camera technology,” say Erik van Holten and Menno Jansen, the managing directors of Q.I. Press Controls. “The unique, patented design is extremely advanced and perfectly matches our high-tech product portfolio.”

Airprint will be integrated within the Q.I. Press Controls organisation. Roy Smith and George Costa, the founding fathers of Airprint, will instruct and coach Q.I. Press Controls staff. Dave Jump will continue to be available in Australia for the regional market. The ‘Air Bustle Device’ will be marketed, globally, via all Q.I. Press Controls branches all over the world.

www.qipc.com

Disclaimer: All information in this press release is provided in good faith and is taken to be true and accurate at the time of publication, but is only meant for publication in the relevant international business magazines on printing. Q.I. Press Controls does not accept any liability as regards any claims resulting from or related to this press release. All rights in Q.I. Press Controls' full product names and in the abbreviations IRS, IDS, IQM and ABD are reserved.

 

 Introduction

Lateral colour mis-registration is a common problem for the web offset print industry. The Air Bustle Device provides a new solution that is efficient, practical, reliable and affordable.

Air Bustle Device

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 Patent Pending
 

 

What makes the Air Bustle Device unique?
  • No physical contact with the paper or printed image
  • Mechanical movement of individual nozzle, elevation range of 15 mm
  • Extruded mounting bar incorporates flexible positioning of each air nozzle
  • The possibility to make presets per paper type
  • Manual back-up system with ability to position and adjust nozzles manually
  • Fully closed-loop fan-out control using automatic colour register system
  • The removable air nozzle bar with its click system offers easy access to the press
  • Part of a flexible and extendable Ethernet network


What are the advantages of the Air Bustle Device?

  • Consistent printing quality
  • High start-up savings thanks to closed-loop control
  • Time and labour-saving thanks to closed-loop control
  • Constant and economic use of compressed air resources
  • The contactless system prevents smearing, making it highly suitable for poster or tabloid productions with continuous image areas
  • In closed-loop mode, the system uses an intelligent algorithm to calculate the deviation between the individual fan-out register errors. As a result, the printer does not have to select an individual “air nozzle” to make corrections.
  • The "air nozzle" seals automatically when the zero position is reached. The "air nozzle" can be set to the zero position manually or by entering a command on the touch screen, for example when producing on a half web.
  • Eliminates the risk of the web creasing or breaking
  • Larger correction range than with conventional solutions
  • Warning system in the case of technical printing problems
  • Easy and accurate operation with 19” touch screen panel
  • System can be easily linked to Intelligent Quality Management for quality reporting.

 

 

 Images (Close each image window after viewing)

Air Bustle Device - Pneumatic model

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Nozzle elevation is set manually by hand, nozzle rises to set elevation with air, nozzle retracts automatically when air removed to clear the web.

 

Air Bustle Device - Electro-mechanical model

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Nozzle elevation is set remotely by user at console , nozzle rises to set elevation when press is at speed, nozzle retracts automatically when press is below speed to clear the web.

 

Air Bustle Device - on the job, shown is one Print Unit, the ABD bar is raised and nozzles extended

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Automated Bar - resting place for the Air Bustle Device

 

 Nozzle Effect on Web

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 Air Bustle Device with nozzle extended and Bar in raised position

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 Air Bustle Device, nozzle retracted and Bar in lowered position

 

Air Bustle Device

 

Air Bustle Device - Nozzle retracted

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Press Layout

The ABD is not to scale for clarity

  The complete system, showing a single Press installation

 

 

 Press Configurations

Web widths up to 1000 mm wide 2
Web width 1000 mm - 1380 mm wide 2 - 3
Web width 1380 mm - 1680 mm wide 3 - 4
Web width 1680 mm - 1980 mm wide 4 - 5
Web width 1980 mm - 2280 mm wide 5 - 6
Web width 2280 mm - 2580 mm wide 6 - 7
Web width 2580 mm - 3000 mm wide 7 - 8

The above values are intended as indicative values

Maximum Air Bustle Devices per bar 8
Maximum bars per press unlimited due to Ethernet network
Maximum web width 3000 mm
Maximum nozzles per Air Bustle Controller 24
Maximum elevation range 15 mm
Compressed air consumption 1.5 c.f.m. / nozzle
Control panel 19” touch screen
Certification CE/UL/FCC

Specifications are subject to change without notice.

 

 

 Options

Manual Control - Standard

Closed loop fan-out control

 

 Current Installations

Heidelberg Sunday 2000, Hannan Print, Sydney, Australia (8 Unit)

Heidelberg Sunday 2000, Hannan Print, Melbourne, Australia (8 Unit)

Harris M1000A, Hannan Print, Sydney, Australia  (8 Unit)

Harris M1000B, Hannan Print, Sydney, Australia  (12 Unit)

Harris N800, Hannan Print,  Sydney, Australia  (8 Unit)

Baker Perkins G14,  Macquarie Print,  Dubbo,  Australia   (4 Unit)

Baker Perkins G16,  Macquarie Print,  Dubbo,  Australia   (4 Unit)

Harris M1000B, Hannan Print, Melbourne, Australia  (8 Unit)

Heidelberg Sunday 2000, Alpine Printing, Sydney, Australia (6 Unit)

Harris M600, Alpine Printing, Sydney, Australia (8 Unit)

 

 

 Technical Information

Air Supply - 1.5 c.f.m / Nozzle

Mains Voltage - 110V/220V (50Hz - 60Hz)

Dry contact closure required for 'Up to Speed' Interfacing, if Auto feature desired.

Electronics Frame Dimensions: 500mm(W) x 400mm(D) x 150mm(H) - Industry Standard 19" 3 Rack Unit Eurocard frame.

Console Dimensions: 260mm(W) x 200mm(H) x 100mm(D), Horizontal or Vertical mount capable.

Console and Electronics Frame are solid state design - No Hard Disks, PC, or software maintenance required.

 

 

 Contact Details
 Q.I. Press Controls Australasia Pty Ltd.
 Office 10, 197-199 Springvale Road

 Nunawading, 3131

 Victoria Australia
 
 Tel: +61 3 9877 0599
 Fax: +61 3 9877 0600
 Email: d.jump@qipc.com
 
 Full dealer list on QIPC Website: www. qipc.com
 
 Download Brochure